200kg/h Rolling Process Recon Tobacco Sheet Production Line Machine
Rolling Process Reconstituted(Recon) Tobacco Sheet Production is
one complete group of equipment which makes full use of tobacco
waste such as tobacco stems, powder and dust etc. produced in
cigarette manufacturing process. It adopts special technical recipe
and flow to finally remake the waste into tobacco Sheet filament.
This production line has the advantages of small investment,
environment protection without pollution during manufacturing,
reducing cigarette production cost greatly and producing great
The production capability of Recon line has four specifications of
The recon line consist of raw material purifying system, grinding
and storing system, powder and liquid material proportioning
system, rolling, drying and cutting system, secondary drying and
crimping system and the electronic control system.
Main technical parameter:
1,Pretreatment production capacity (before grinding)
2,Production capacity of finished products: 200kg/h (with the
moisture of 13%)
3,Thickness of the cut-recon: 0.13± 0.02mm (which can be adjusted
by the requirement)
4,Length of the cut-recon: 30~50mm (which can be adjusted by the
5,Width of the cut-recon:1.0±0.1mm
6,Moisture rate of the finished products:(13±1)% Working condition:
1,The quality of the raw material should meet to the relevant
industry standard, in which the moisture rate < 19%.
2,Proportion rate of tobacco stem and powder material: tobacco stem
from 30% to 60%, tobacco powder from 40% to 70%.
4,Relative humidity: ≤85%
5,Altitude above the sea level:
7,Consumption of compressed air:≥25m3/h P =0.4～0.6MPa
8,Steam consumption:≥600kg/h P ＞0.8MPa
9,Water consumption:≥200kg/h P =0.2～0.3MPa
10,Net height of the factory:6.5m
Requirement of the technical flow and equipment function
The LB recon line consist of raw material purifying system,
grinding and storing system, powder and liquid material
proportioning system, rolling, drying and cutting system, secondary
drying and crimping system and the electronic control system.
Technical flow and equipment function:
1,Raw material purifying system
This section will purify and pre-dry the raw material.
1)The raw material mesh should be 2--80mesh after sieving.
2)The moisture should be not more than 10% after pre-drying.
The capability in this section is 800kg/h.
2,Grinding and storing system
In this section, the material will be grinded to micro-powder.
1) After grinding, the material of 80~120 mesh will occupied more
than 85%, and the capability here will be 400kg/h.
3,Powder and liquid material proportioning system
This section will complete the powder and the liquid proportioning
1)In this section, the material proportioning and mixing will
finished by several batches, and the moisture rate will be 30~40%.
4,Rolling, drying and cutting system.
In this section, the material will be rolled to sheet and dried,
then cut to tiny sheet.
1)The length of the cut-recon is 30~50mm with 1mm width, which will
satisfy the technical requirement of the post-processing. The
moisture rate is 17~22%.
5,Secondary drying and crimping system
1)In this section, the cut-recon will be dried for the second time,
and then become the finished product. The moisture of the end
product is 13%±1%.
6,Electronic control system
The electronic system is the on-site control system, which will
control the whole line automatically. The seller will provide the
needed sensor/meter and the PLC/HMI.